(I) Solution Overview
The digital laser welding solution leverages the advanced digital technology and laser welding equipment R&D capabilities of Chongqing Lianwai Technology Co., Ltd., integrating a full range of IGBT inverter welding technology, multi-plate motion technology, 60% load rate design, and full-range digital control technology. It provides an integrated service encompassing precision welding, intelligent control, and data traceability for precision welding scenarios such as 0.12-2.0mm metal sheets, as well as the high-quality welding needs of various industrial metal components. The solution focuses on the digital management and efficient, stable output of the welding process, and can be widely applied in multiple fields such as electronics manufacturing, automotive parts processing, precision machinery, and medical devices, achieving non-deformation welding and high-precision splicing, meeting the stringent requirements of modern industry for welding quality, efficiency, and intelligence.

(II) Core Equipment Configuration

LW-J100 Intelligent Precision Cold Welding Machine: Designed specifically for 0.12-2.0mm thin metal sheets, it employs digital precision control technology to ensure deformation-free welding, guaranteeing the dimensional accuracy and appearance quality of precision components. Equipped with an intelligent parameter adjustment system, it automatically matches optimal welding parameters according to different materials (stainless steel, aluminum alloy, copper alloy, etc.), reducing the difficulty of manual operation.

GENWELD LS-1500W Laser Descaling Machine: Efficiently removes oxide scale, oil, and other impurities from metal surfaces before welding, ensuring the purity of the weld joint and improving weld strength. It uses digital control of descaling power and range to adapt to the pretreatment needs of different workpiece specifications, forming a highly efficient synergy with laser welding equipment.

Digital Welding Workstation: Integrates the laser welding host, intelligent robotic arm, vision positioning system, and data acquisition module to achieve automation and intelligence in the welding process. It supports continuous multi-station operation, accurately identifying the welding path through vision positioning, controlling errors to the micron level, and significantly improving welding consistency.

Auxiliary Equipment: Equipped with IP23 protection-rated welding auxiliary devices to adapt to complex workshop environments; featuring a digital cooling system to monitor equipment temperature in real time, ensuring stability during long-term high-intensity welding.

(III) Core Technological Advantages

Full-Process Digital Control: From welding parameter setting and path planning to real-time data acquisition and feedback of current, voltage, and temperature during the welding process, achieving digital traceability of the entire welding process; supporting parameter storage and retrieval, capable of saving 100+ sets of welding process schemes to meet the needs of multi-variety, small-batch production.

High-Precision and Low-Damage Welding: Laser welding energy is concentrated, resulting in a small heat-affected zone. Combined with the LW-J100's non-deformation welding technology, it effectively avoids workpiece deformation and cracking problems caused by traditional welding; the welded joint has high strength, and the weld seam is smooth and aesthetically pleasing, reducing subsequent grinding and other processing steps.

Intelligent Adaptation and High-Efficiency Operation: Utilizing a full range of IGBT inverter technology, the welding current response is fast, adapting to the welding needs of workpieces with different materials and thicknesses. The digitally controlled multi-plate motion system supports continuous welding of complex curved surfaces and multiple weld seams, improving work efficiency by 30%-50% compared to traditional welding.

Stable and Reliable Equipment Performance: All equipment undergoes rigorous quality testing, complies with international standards such as RoHS, and is equipped with a professional testing laboratory to ensure product quality. The equipment adopts a 60% load rate design, which can meet the needs of long-term high-intensity welding scenarios and reduce equipment failure rate.

(IV) Applicable Scenarios: Micro-welding of precision electronic components and medical device parts; High-precision splicing of automotive body and engine parts; Assembly and welding of 0.12-2.0mm metal sheets (such as stainless steel plates and aluminum plates); High-quality welding of precision mechanical components and aerospace parts.

(V) Service Guarantee
Customized Solution Design: A professional design team will tailor welding processes and equipment configurations based on the customer's workpiece specifications, materials, and production needs.
Full-cycle Technical Support: One-stop service covering equipment installation and commissioning, operator training, and welding process optimization to ensure rapid production commencement.
Comprehensive After-sales Response: 24/7 technical consultation and timely on-site repair for equipment malfunctions to ensure production continuity.
Flexible Cooperation Modes: Support for bulk purchasing and customized small packaging needs, offering various trade terms such as FOB and CIF.